Controls Engineering Services

We integrate electrical, mechanical, and systems engineering expertise to design efficient control systems for reliable performance.

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Controls Engineering Services

Advanced Control Solutions for Industrial Automation

We provide controls automation solutions for manufacturers, OEMs, and automation companies that need reliable machine operation, maintainable PLC programs, and control systems that are easier to troubleshoot, upgrade, and support over the long term.

Many companies reach out when:

  • Obsolete PLCs or HMIs become difficult to maintain
  • New machines need to integrate with existing production lines
  • Poor PLC programming slows troubleshooting and maintenance
  • Production data is not visible at the SCADA or MES level
  • Existing systems need controls upgrades without replacing the full machine

In many cases, the machine's mechanical systems are still performing well. However, outdated controls can limit reliability, create maintenance challenges, and impact production efficiency.

Our goal is to modernize the controls system, so the machine operates more reliably, is easier to troubleshoot and maintain, and continues to meet current production and performance requirements.

Our Controls Engineering Solutions

We support automation companies with PLC programming, SCADA systems, HMI development, controls hardware design services, and production line control solutions for new and existing automation systems.

We design industrial electrical systems and control panels for machines, production cells, and automated manufacturing systems.

Design support includes electrical schematics, panel layouts, power distribution, safety circuits, wiring documentation, hardware selection, and manufacturing-ready electrical drawings.

Designs are developed based on machine requirements, operating conditions, maintenance accessibility, and applicable industrial safety requirements.

Electrical hardware design

Legacy Controls Modernization

Replacing the entire machine is not always the most practical or cost-effective solution.

Many manufacturers still operate mechanically reliable equipment with obsolete PLCs, HMIs, drives, and unsupported control hardware that creates maintenance challenges, troubleshooting delays, and increasing downtime risk.

We help modernize existing control systems to improve reliability, maintainability, production visibility, and long-term hardware support while preserving usable machine infrastructure wherever possible.

Our controls engineers support PLC and HMI migration, obsolete hardware replacement, controls redesign, electrical drawing updates, and migration to newer automation platforms while keeping usable machine infrastructure in place wherever possible.

Technologies we use

AUTOCAD * SOLIDWORKS * AUTOCAD ELECTRICAL

PTC CREO * INVENTOR * E-PLAN

FANUC ROBOGUIDE * AUTODESK VAULT * SOLIDWORKS PDM

ALLEN BRADLEY * DASSAULT DELMIA * VENTION

3D EXPERIENCE * FACTORY TALK * SIEMENS TECHNOMATIX

MITSUBISHI ELECTRIC * SCHNEIDER ELECTRIC * SIEMENS AUTOMATION

ABB ROBOSTUDIO * CODE SYS * B&R

GE DIGITAL * KAWASAKI * MOTOMAN

OMRON * KUKA SIM

Industries we serve

AUTOMOTIVE

INDUSTRIAL AUTOMATION

PACKAGING

FOOD & BEVERAGE

METAL FABRICATION

AGRICULTURE

MATERIAL HANDLING

DAIRY PRODUCT MANUFACTURING

MANUFACTURING

HEAVY MACHINERY

MEDICAL

ENTERTAINMENT

Industrial Standards

ANSI/ASMEAS/NZSISOISO 2768BS EN 1993AS 1170API

Frequently Asked Questions

Control Engineering Services FAQs

We support PLC programming, HMI and SCADA development, electrical hardware design services, servo programming, controls upgrades, electrical drawings and integration support for industrial automation systems and production equipment.
Many companies bring in external controls engineers when internal teams are overloaded, specialized automation support is needed, or projects need to move faster. Outsourcing also helps improve code quality, documentation, troubleshooting, and production startup support.
Yes. We have worked on many projects that involved existing PLCs, HMIs, electrical systems, and production equipment instead of replacing the full controls setup. Our controls engineers support controls upgrades, troubleshooting, modifications, and advanced control systems while keeping usable infrastructure in place wherever possible.
Yes. Our controls modernization projects are planned around production schedules to help minimize downtime and avoid unnecessary disruption. Our controls engineers support controls redesign, migration, electrical drawing updates, and modernization work while keeping usable infrastructure in place wherever possible.
PROJECTS DELIVERED SUCCESSFULLY
100%

Projects Delivered

REDUCTION IN COST
63%

Reduction in cost

IMPROVEMENT IN PRODUCT
73%

Improvement in product

REDUCTION IN TIME TO MARKET
56%

Reduction in time to market

INCREASE IN INNOVATION
47%

Increase in innovation